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Phase Masks


 

150 mm phase masks


Client
Technology transferred to StockerYale Inc.

 
 

Background

In the field of fiber optic telecommunications, multiple communication channels, each composed of an optical signal modulated at very high frequency, are conveyed simultaneously in the same fiber. Each channel operates over a narrow bandwidth centered at an extremely precise wavelength, which allows for the various channels to be very closely spaced in wavelength. Signal manipulation in such an environment therefore requires highly wavelength-selective components. Fiber Bragg gratings (FBGs) meet this requirement. They are essentially optical fibers whose core refractive indices exhibit high-spatial-frequency longitudinal variations. In principle, FBGs could be fabricated by exposing properly photosensitized optical fibers to the UV interference pattern of a UV holographic recording setup. However, the holographic technique is difficult, particularly in the UV, and is ill suited to mass production.

Solution

FBG fabrication can be largely facilitated through the use of phase masks (PM). INO phase masks were high-spatial-frequency binary gratings produced by holography and etched in fused silica. This fabrication technique was recognized as one of the best. Thanks to INO’s equipment and know-how, PMs as long as 150 mm could be produced with extreme accuracy. For telecom applications, PMs with periods of the order of one micron are usually required, and this could be realized at INO with an absolute accuracy of approximately one Angstrom (10-10 m). This level of accuracy was necessary for wavelength-division multiplexing applications due to the small wavelength spacing between the various channels propagating in the same optical fiber.This phase mask technology was successfully transferred to StockerYale after development.

 

Plus…

The phase masks produced at INO could be divided into two main categories. "Standard" PMs were fabricated with a period as constant as possible for wavelength-division multiplexing applications. On the other hand, "chirped" PMs were fabricated with a slightly varying period with respect to position. They were used in dispersion compensation applications, dispersion being a major cause of optical signal degradation over long propagation distances.

A few clarifications

Due to the very nature of the holographic process, phase masks (PMs) are difficult to fabricate and require specialized equipment. However, PMs must be viewed as master elements useable in the production of many identical FBGs. In fact, this is their main benefit: the use of PMs allows for the main fabrication challenges to be limited to the PMs alone, and not to the multiple FBGs to be produced. Moreover, as opposed to the direct holographic recording of FBGs which would need to be realized in the UV, phase masks can be holographically recorded at visible wavelengths where good quality optical beams are more easily generated.

A phase mask must be built with a period distribution identical to that required on the corresponding FBG. When illuminated by a UV beam, the ±1st diffraction orders of the mask interfere with each other to produce interference fringes stabilized to the grating itself, which is etched in fused silica. Taking advantage of this particular point, an FBG can then simply be recorded in a photosensitized fiber brought into close contact with the PM in the UV interference field generated. This kind of FBG recording setup considerably reduces vibration, coherence, and alignment constraints. It also lessens requirements on incident UV laser beam optical quality. Essentially, the main precaution is to prevent any movement of the PM with respect to the fiber during recording.

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